DMAIC: What it is and How you can use it?

September 3, 2020 by admin Leave a Comment

Every time you talk about improvement and industrial engineering, you must have heard of several improvement techniques, and software. These techniques are always aimed to improve efficiency in the room of improvement. Thus, it will introduce a smart approach for you to upgrade the things, make them easier, and much more profitable than before.

DMAIC (define^, measure, analyze, improve, and control) is a world-class tool in the universe of amelioration. Focusing on five basic steps, it improves a gradual, calculated process rather than making it a hit and trial goal. In this way, it makes the improvement process repeatable and consistent producing desired outcomes.

Here we will tell you all about DMAIC, its benefits, and the books we recommend you to improve your insight and learn more about this magical technique.

What is DMAIC?

DMAIC is a data-driven improvement approach that stabilizes, improve, and optimize business steps and processes. It is the part and parcel of the Six Sigma Initiative, however, can be used all alone with its multi-functionality and effectiveness.

The versatility and power of DMAIC lie in the five basic it got its name from:

Define
Measure
Analyze
Improve
Control

All function together to make the whole process highly successful and fruitful. The heart of DMAIC is active problem recognition and solution. The whole methodology focuses on continuous improvement with a good engrossment on the details of the process instead of output. The idea is that the process stabilization gives permanent, effective, and continuous results to improve quality.

Who Uses DMAIC?

The effectiveness of DMAIC is well established. But, now the question arises. Is the use of DMAIC limited to a specific group or field? The answer is No.

Every project team looking for improvement in the process can use it. It is a step by step process though not rigid. You can go back to the previous step, and analyze if left anything.

It helps team members record all the process information, recognize the problem, and device the best possible solution providing quality enhancement.

Benefits of DMAIC

DMAIC has many benefits in increasing the efficiency of a project in minimum budget and time. Some of them are listed below:

Continuity In WorkFlow:

Once you recognize the problem and begin the DMAIC cycle, it is essential to ensure continuity. DMAIC ensures no critical step is missed without affecting the whole process. In this way, the whole process is improved by solving related problems coming in different steps. It will eventually make the whole process efficient improving the quality of the product.

Faster Response:

DMAIC ensures to use a shorter and quicker path to rectify a problem to achieve targeted change. The increased efficacy, visibility, and communication by the software ensure less shift time between multiple steps leading to a faster response. The decreased downtime among multiple key steps ensures you get quicker benefits so, you can focus readily on further initiatives.

More Chance For Improvement:

Every DMAIC cycle begins with looking into the past work which has been tried… what worked best and which one failed. In this way, teams make a smart data-driven choice for more effective results. With the maximum impact of every effort put into the projects, the team can provide you with a way to gain maximum efficacy in your budget.

Improved cooperation:

DMAIC helps deal with the biggest challenge in any improvement cycle i.e., keeping all on the same page! This is extremely challenging when the team comprises professionals from different field areas having respective expertise, different leadership behaviors, work methods, and terminologies. DMAIC breaks this barrier and enhances cooperation among different sectors so everyone speaks the same words to work in concord for better and quality results. Therefore, everyone follows the same procedure irrespective of their expertise, work environment, and behaviors.

Best Books for learning about DMAIC

When you have decided to jump into improvement cycles getting the expertise of Lean Six Sigma through DMAIC, the following books are must for your home library:

1. The Lean Six Sigma Pocket Toolbook: A Quick Reference Guide to 100 Tools for Improving Quality and Speed

The Lean Six Sigma Pocket Tool book provides you with a piece of expert advice on Lean and Six Sigma tools focusing on DMAIC. The book classifies multiple tools based on their usage in different situations. With illustrations and examples, this book talks about all you need to know!

The book gains its authenticity by helping Green and Black Belts in moving to their practical life, experimenting in the field, and tackling different challenges. The major features it offers are:

Groups the tools by their usage infield:

It covers the most basic tools and techniques used in the field. Based on their efficacy in different fields, it provides you with detailed information about all of them with relevant examples. After reading the book, you know how, when, and why to use these tools and modify according to his needs to get maximum results. It classifies and explains the 70 basic tools in Lean Manufacturing and Six Sigma with a good focus on Heijunka, Control Charts, and Pull, etc.

A complete guide on DMAIC:

The book offers a detailed description, smart usage, and quick reference on the use of DMAIC. It analyses different strategies and tools to implement DMAIC step-by-step efficiently. After analyzing more than 100 tools, it put forwards the best of DMAIC. It also provides you with an excellent solution to the possible problems you can encounter in the whole process.

Hundred tool book:

The book analyzes and categorizes more than 100 tools and techniques, and tells how to create and use them. It also provides you to efficiently interpret the results and expert advice on how to cater to any problem smartly. You will discover innovative ideas to propel your company by using multiple tools efficiently.

CANNOT Recommend Enough:

The book is highly recommended for all students, field workers of the related niche. Moreover, it is also a good option to read in your leisurely time when you are interested in Lean Six Sigma. The way the writer comprehensively describes the whole details is just amazing! This book is surely a valuable addition to your library.

Economical:

The book is so economical. You can Buy It On Amazon for $14.40-$16.07. You can buy a used one at a lesser price. Believe me it worth a good read. Moreover, it’s so popular that it is Amazon Best Seller Book on Lean Six Sigma.

2. The Six Sigma Project Planner: A Step-by-Step Guide to Leading a Six Sigma Project Through DMAIC

The Six Sigma Project Planner provides multiple project management strategies to manage and complete your project with efficacy. The following are the salient features of this book:

Efficacious Tool:

The book shows how to use multiple project management tools by Six Sigma Green Belts and Black belts to get the required results on the budget and on time.

DMAIC complete description:

The Planner offers you with a complete description of DMAIC-a well-proven and efficacious project management tool. The book offers step by step guideline about how to efficiently use DMAIC (Define, measure, analyze, improve, and control) to get maximum results.

A step by step guide:

The author smartly adopts a very conservative tone while writing the book. Coming to the level of the student, he addresses all the problems a beginner can encounter. He addresses all the problems and provides quick solutions. This will help you in

identifying multiple high rewarding projects to deal with.
defining the goals of the project to target and calculated ROI.
developing new methods and smart techniques to deal with the problems to accomplish the goal in the best possible time and budget.
correcting all the problems that come in the entire process.
identifying stalled projects and take an efficient step before it’s too late and expensive.
using Statistical Process Control performs a comprehensive process study.
provide a way to find an efficient process for continuous improvement.

Efficient Indexing:

The book also offers efficient indexing and categorization to help you extract the relevant information smartly. This vital feature offers you quality and quick reading.

Credible Reference Book:

Due to its authentic and in-depth knowledge and credible sources of information, it serves as an unparalleled reference book to quote in your writings.

I strongly recommend you give this book a read and plunge into the details of Lean Six Sigma and DMAIC. This book will help you cover all the relevant topics in the related niche.

This book is a must if you want to gain expertise in your field. You can Buy It On Amazon for $36.99.

3. Lean Six Sigma and Minitab (6th Edition): The Complete Toolbox Guide for Business Improvement

Lean Six Sigma and Minitab is a perfect guide when you commence on a megaproject. This book helps you adopt an efficient way to get the desired results sooner and in the budget. Other remarkable features of this book are:

A detailed description:

The author efficiently covers all you need to know in a super practical format about Lean Six Sigma, DMAIC. The book is so famous among Green and White belts that over 170,000 copies of it had been sold out. The author links efficiently link Six Sigma traditionally with the industries to minimize manufacturing defects in multiple sectors and disciplines. The guide is essentially structured around the fiver primary phases, DMAIC, with a complete guide to each phase along with a good description of sub-phases. It is used by business professionals throughout the world as a practical guide for business improvement.

Illustrative:

The book covers over 140 Six Sigma techniques. All the data is presented in the form of graphs and figures to support the data and for better comprehension. Free data files with real-life interactive examples and smart templates give you a better understanding of the whole topic.

Publishers offer you download many routine templates (e.g., FMEA table, Project charter, push diagram, and so on). The templates have a modern feel providing you with an attractive and smart presentation of results.

Smart Approach towards DMAIC:

The book covers all the basic steps of ever-useful Six Sigma DMAIC. With logical route maps, it covers the surplus amount of data in the least number of possible pages to support smart and easy learning for you. All the data is easy to navigate with smart DMAIC tabs.

MINITAB Reference book:

The book covers MINITAB with a good number of screenshots to make things better comprehendible for you. Extensive illustrations of examples come as a big bonus telling you how to interpret and analyze the data of process improvement using MINITAB.

A valid reference book:

The author uses credible sources of information to quote anything in the book. Therefore, this book becomes a credible source of information for exam preparation and writing quoting in any research paper.

Informative Appendix:

The most remarkable feature of this book is its remarkable appendices section. Now, you do not need to scroll between hundreds of pages and multiple books and websites to get correct p values, the definition of jargon terms, and full forms of acronyms used.

Smart Reading:

The book has a reference style format and is portable which is very easy to use by all in every condition. You can just pick it up, place in your backpack, and carry it as a tentative guide anywhere. The author had a clear perspective about this from the very beginning and took care of the smart and quick readability of all the readers of any stage. All the required information is mentioned and highlighted in every section making it a must source for everyone looking to learn Lean Six Sigma. The checklist created at the end of every section helps you identify anything you may have missed.

A Versatile book:

This book is for all!

For everyone trying to pursue his career in the discipline of Six Sigma, this guide covers a remarkable set of tools to help you develop a deep and comprehensive understanding of Lean Six Sigma methodologies.

If you are a student who needs to prepare for his exams or a trainee who recently joined his training; this book caters to the needs of both. This book is also very useful in case you are an improvement practitioner and working on real-life Six Sigma Projects. Not only the beginners but also the senior managers who require a comprehensive introduction to Lean and Six Sigma can be benefited from this book.

Yeah, you got it right. This book is for everyone looking for a deep and comprehensive introduction of Lean Six Sigma, a smart approach to DMAIC, and MINITAB.

Strong Recommendation:

I would recommend you invest one time in this book. You will find it useful throughout your lifetime from pursuing your certification to post-certification and practice. Believe me, it is worth your money. You can Buy It On Amazon for $52.50. You can have cheaper versions and also the used one to save money.

4. The Six Sigma Handbook, 5E

This handbook is interesting for all… from Six Sigma practitioners to quality management staff, researchers, academic students, and so on. Some of the salient features of this excellent edition are listed as:

A complete guide to Six Sigma with a full description of DMAIC:

It’s just so amazing that it’s a one-stop-shop for all the techniques and tools any field worker can be looking for.

Diving deep into the improvement strategies of Lean Six Sigma it covers all from start to finish. The book comprehensively covers all about Six Sigma, the DMAIC improvement cycle, and MINITAB too.

Efficient Indexing

With efficient indexing, it makes it easy for you to reach your desired topic without having to look at every page of the chapter. The author efficiently wrote each topic keeping in mind a short time a reader can have. The figures and tables efficiently summarize the whole data so, you can have a good idea of the related topic without having to read each line to get a proper idea.

Introduction to advanced technology:

The book talks about super-advanced technology. Starting from the things that happened in the past, talking about the modern aspects, the author also presents his insight on the future aspects of the technology. Thus, this book opens new doors of research by inciting your imagination.

Versatile Book:

This book is essential for all. From the students to field professionals it caters to the needs of all of them providing the best solutions to the problems following the DMAIC path. This book is also an interesting addition in anyone’s collection who is interested in improvement cycles.

Worth You Investment:

This extremely useful book is under my strong recommendations for Lean Six Sigma. You can Buy It On Amazon for $77.59. You can also have a cheaper version and used one.

Conclusion:

DMAIC is a systemic and useful improvement cycle falling under the domain of Lean Six Sigma. Whenever an industry aims to look for continuous improvements, it jumps to DMAIC for in time and budget results. So, if you are the one interested in this you must increase your insight and expertise to introduce a breakthrough in this field. The best of the method is increasing your reading. Choose among the books I recommended and start reading from today. Let us know if there are some other best books available in the markets in the relevant niche with a good bulk of knowledge, smart formatting, and excellent composition.

Do you want to get the highest-paying Industrial engineering jobs? Here is a guide on how to get that.

What is Six Sigma? What are its tools and techniques?

August 28, 2020 by admin Leave a Comment

The Power of Six Sigma

In this era of science and technology, everyone wants to pace with developmental advances. It has become a need of the hour to devise methods and techniques that help you to walk with the speed of advancement in the 21st century. For planning such strategic approaches, we need specific tools. Six Sigma is one of the necessary sets of tools that make this job much more easy to manage.

It has become mandatory to use such modern yet useful tools to meet the requirements of your business. If you continue using your previous conventional business techniques, you will be left behind other competitors and feel as out of this race. These modern techniques not only help you in surviving the competitive marketplace but also help you to make your business profitable and self-sustaining.

What is Six Sigma?

Six Sigma is a collection of tools and methods that are used for the improvement of industrial processes. This universal set of techniques was invented by a senior engineer and scientist Bill Smith while he was working at Motorola. He was the legend who first used these techniques and played a pivotal role in improving the processes that help in quality improvement in industrial engineering and business.

A Six Sigma executed process is a method that is supposed to be 99.99% defect-free. In the manufacturing industry and business, Six Sigma strategies play a crucial role in enhancing the efficiency of the process and increasing the quality of output produced by removing potential defects associated with the process. This technique uses quality control methods like statistical and empirical methods to devise infrastructure that is efficient free of defects.

Six Sigma Techniques

Six Sigma is a strategic process management toolkit. It functions according to some predefined techniques, thus ensuring an efficient flawless operating environment. The basic techniques of this method are the axial point around which this whole set of tools revolves.

Brainstorming

The first and foremost step in any problem-solving mechanism is realizing that problem and devising methods to overcome that problem. It starts with brainstorming about the reasons for the defects and their possible solutions. This technique is used during the “I or Improve” step of the DMAIC technique. Brainstorming includes actively thinking about the core procedure and analyzing it step by step through a systemic procedural analysis and removing possible defects. It also has a detailed discussion among participants from different levels of expertise.

Root cause Analysis

The necessary process of problem-solving starts with root cause analysis. You have to dig deep into the leading cause of the problem. Without identifying the root cause, defects in any manufacturing process or business administration can not be rectified. In this technique, we approach the root cause by asking questions starting with “Why” again and again till we reach the root cause. This technique is used during the “Analyze A” phase of the DMAIC cycle.

Voice of the Customer

As I mentioned earlier, it is a data-driven methodology, and for that purpose, feedback of the customers plays a significant role in improving the overall quality of work. Customers give feedback about whether they like or dislike the products. If the feedback is positive, the same quality standards are maintained. If the feedback is negative, then different techniques are used to improve the quality of products. This technique is used during the “Define D” phase of the DMAIC” cycle.

The 5S System

This technique aims at devising principles that help in the removal of waste and useless, inefficient types of equipment and tools. It is a technique with Japanese origin and includes Japanese terminologies. It consists of the following five steps:

Sort (Seiri)
Set In Order (Seiton)
Shine (Seiso)
Standardize (Seiketsu)
Sustain (Shitsuke)

Working on these principles, developmental processes can be devised that will increase the efficiency of a method.

Kaizen (Continuous Improvement )

Kaizen technique is essential for the sustainability of a business or industry. In order to meet the dynamic requirements of the advancing industry, continuous improvement has become an inevitable phenomenon. Every business or industry must closely identify and evaluate any potential defect in any operational procedure and must rectify that defect. This basic yet important technique can help a lot in overall improvements in the business methodology and can increase the efficiency of any industry.

Benchmarking

Benchmarking technique can also be referred to as comparative analysis. It includes the comparison of procedures within your own setup and among other competitors. This comparative analysis provides the business with opportunities for identifying and rectifying their potential deficiencies.

Poka-yoke

This technique originated from Japanese methodologies, and that is evident from its name. This phrase means “ to avoid errors” It enables the workers to avoid any possible chances of mistakes. This technique emphasizes on closely identifying, evaluating, and devising strategies to remove inefficient methodology.

Stream Mapping

The technique of stream mapping is concerned with the adequate flow of information to devise methodologies that are of errors and are efficient enough to ensure the self-sustainability of a system.

Six Sigma Project Methodologies

Six Sigma projects two sets of methodologies, namely DMAIC and DMADV. Details of each method are given below:

DMAIC Methodology

It includes 5 phases

Define
Measure
Analyze
Improve
Control

Brief detail of every phase is as follows:

Define the System, including customer feedback and other factors contributing to the evaluation of future goals.
Measure the defining aspects and procedural methods to collect data that is helpful in the analysis of the processes.
Analyze the data collected through the measure phase. Perform comparative analyses to identify the root cause.
Improve the available methodologies to optimize the processes by removing human errors through poka-yoke techniques.
Control the production and statistical processes to obtain the desired results.

DMADV Methodology

This methodology also features 5 phases as:

Define
Measure
Analyze
Design
Verify

A short discussion of all these phases is as follows:

Define goals that are in accordance with the demands of the customers and are strategically feasible.
Measure the Critical To Quality CTQ features and risk associated.
Analyze the processes to design specific alternatives.
Design some optimized alternatives according to the data obtained through the step of the analysis.
Verify the new and optimi\ed design, double-check its efficiency and rectify any defects.

Six Sigma Certification Levels

When Motorola and General Electric started the implementation of Six Sigma, they also devised criteria for the proper certification of the employees. This certification method helps in defining criteria to evaluate and prioritize employees on the basis of their command over Six Sigma techniques. This certification method has levels similar to the levels of martial arts. Employees are assigned various designation titles depending upon their level of expertise. These titles include:

White Belt
Yellow Belt
Green Belt
Black Belt
Master Black Belt

White Belt

This is the introductory level of Six Sigma; any beginner can enter the program at this stage.
Fundamental problems are solved with a group discussion

Yellow Belt

This level allows the following privileges:

A participant can take part in projects as an active team member.
Participants can help in improving the processes.
Participants can have sufficient comprehension of DMAIC and other techniques.

Green Belt

To reach this level of expertise, the participants must have the following characteristics:

A thorough comprehension of Six Sigma methodologies.
Three years of experience.
Leadership qualities.
Experience of projects that are of business transformation level.

We have got more tips for acquiring Six Sigma Green Certification here.

Black Belt

This level requires:

3+ years of full-time experience.
Work experience of core knowledge.
At least 2 Six Sigma project completion proof.
Ability to lead various teams and the capability to train them.

Master Black Belt

To achieve this level of expertise, a candidate should have the following qualities:

Minimum 5 years of experience
At least 10 Six Sigma projects completion proof
A verified portfolio as per the guidelines.
Experience of coaching Green Belts and Black Belts
Experience of working as a Six Sigma technologist.

For a detailed analysis of Six Sigma Certifications and Tips on how to prepare for them visit this link.

Top 6 Six Sigma Learning Resources

Six Sigma techniques help in every field of business and industry. You can quickly boost your salary and ensure your career by attaining Six Sigma technique expertise and certification. We will share a list of Top 6 books that will help you in securing your Six Sigma Certification.

1. Six Sigma For Dummies by Craig Gygi

This book claims to reveal the secrets of Six Sigma techniques in a simple but efficient way, thus making it a lot easier for the beginners to understand the complex concepts. No matter whether you are a beginner or a pro, this book will be your go-to place for Six Sigma techniques.

This book features:

Updated knowledge and guidelines
Real-time examples
Basic working mechanisms of Six Sigma
Simple illustrations that make the understanding of complex concepts convenient and easy
Different skill levels and their tutorials
Helps in predicting future performance and rectifying any defect
Guides about monitoring and conducting useful experiments
Explains common mistakes and methods of avoiding those mistakes

This book can be your simple guide to master Six Sigma techniques. Check it out at Amazon.com.

2. Six Sigma: A Complete Step-by-Step Guide: A Complete Training & Reference Guide for White Belts, Yellow Belts, Green Belts, and Black Belts by The Council for Six Sigma Certification

This book is considered the most authentic book on Six Sigma techniques as it is written and used by The Council for Six Sigma Certification. It is equally helpful for beginner level readers as well as advanced business people and industrialists. It starts from very basic and in a step by step order takes you towards more complex concepts.

This book covers all the necessary information to master the skills of Six Sigma Techniques.

Authors of the book are affiliated with The Council for Six Sigma Certification, a certification authority that is well-known for its credibility, and their certifications do not require renewals.

Features

It is a well-balanced book, neither too much unnecessary data nor too concise to miss required knowledge.
Everything is written according to the table of specifications
Book is divided into four parts:
- Unit 1-2 designed to provide basic level knowledge about Six Sigma techniques and certifications for Yellow Belts
- Unit 3-5 is about advanced levels of Six Sigma methodology for Green Belts
- Unit 6-8 cover more advanced concepts for Black Belts
- The remaining portion of the book covers knowledge about different industries having Six Sigma applications.

Check out at Amazon.com

3. The Six Sigma Handbook, 5E 5th Edition by Thomas Pyzdek

If you are looking for an authentic, concise, and updated reference book for Six Sigma techniques, then this masterpiece written by Thomas Pyzdek is a perfect pick. This book focuses on standard industry-level techniques and helps in devising methods that can improve efficiency and play a vital role in the sustainability of any business or any industry.

This book includes:

All the latest data including references to recently released Minitab 18
Different phases of Six Sigma techniques according to DMAIC and DMADV methodologies
Management plans that are solely data-driven
Concepts to maximize the resources
Different charts and figures giving effective illustrations

Check at Amazon.com

4. The Certified Six Sigma Green Belt Handbook, Second Edition by Roderick A. (2015-03-03) by Roderick A.; Ph.D. Munro

This book serves as a certified guide book for Six Sigma methodologies. It provides you with all the necessary information in such a simple but effective way that many students find it as their go-to place for Sigma Six certification exams.

All the necessary information is given in a concise way, using elementary language. The content of this book is arranged in a sequential pattern making the study process hassle-free. Explanations are given to grasp the topic with great skill. Check this book at Amazon.com to clear your certification tests.

5. Lean Six Sigma: A Handbook and Solutions Manual for Green Belt, Black Belt, and Master Black Belt Process Improvement Projects 2-book Bundle by Forrest W. Breyfogle III

Forrest Breyfogle is an award-winning author. He revealed his secret of success in this set of 2 books. This bundle has two books having more than 1100 pages, making it a detailed book about the Six Sigma techniques. It elaborates on DMAIC and other methodologies and understanding of using the right approach at the right time.

100+ examples and 250+ exercises make this book a perfect pick to gain core knowledge and practice at the same time. The unique study guide of this book, along with practice drills, makes it a complete package. This book also provides Key Performance Indicators KPIs to polish your skills and enhance the profitability of any business or industry.

It provides both statistical as well as non-statistical tools, thus giving an integrated approach to solving the problems. It has solution manuals to man common issues. It is a highly recommended book. Check it out at Amazon.com and get your Six Sigma Certification in the first attempt.

6. The Certified Six Sigma Black Belt Handbook, Third Edition by T. M. Kubiak, Donald W. Benbow

This book is undoubtedly the best certified Six Sigma handbook. This book covers the most recent Six Sigma Black Belt Body of Knowledge (BOK). Its unique approach makes it an all in one book with charts, graphs, figures, and tables. It focuses on the effective application of DMAIC and other methodologies.

This book provides advanced-level information and practical application of Six Sigma techniques. Thus it is written to help those who are preparing for their Black Belt certification. Professional industrialists and business people can also use this book as a reference guide

This bundle comes with a CD that contains 170+ real-time problems and different approaches to solving these problems. It also has 150+ practice questions and their possible solutions, thus making it a reference book as well as a practice book. Check it out at Amazon.com

Conclusion

Six Sigma is a set of tools that are used to increase the efficiency and profitability of any business or industry. It focuses on different data analysis phases and helps in devising processes that effective and free of errors. These techniques are implemented in almost every industry, thus increasing their efficiency and sustainability. You can boost your earnings through the implementation of these techniques. Six Sigma expertise levels are associated with different certification levels. You can secure your certification by learning through the guidelines and top learning resources mentioned previously.

Do you want to get the highest-paying Industrial engineering jobs? Here is a guide on how to get that.

Are you still keen to dig more on Lean Manufacturing tools and techniques? This article will help you with that.

Six Sigma Certification: What it is and Why you need it?

August 23, 2020 by admin Leave a Comment

What is Six Sigma?

Six Sigma is a system that offers an excellent opportunity for companies to improve their business processes skills. Increasing production efficiency and decreasing process variability not only lead to increased profitability and product quality but also reduce the number of defects by no more than 3.4 occurrences per million units.

Six Sigma Certification utilizes a range of quality control techniques that primarily includes analytical and statistical methods and establishes a network of people, an expert in these methods, in the company.

Six Sigma does calculate not only performance quality but also measures the product and service efficiency.

Major corporations such as Amazon, 3 M, Boeing, Toyota, GE, McKesson, Johnson Controls, GEICO, the United States Army and Marines implemented the Six Sigma strategies and succeeded. Six Sigma is not the standard in all sectors of these businesses, but these organizations implement the Six Sigma methodologies where required to produce better results.

To get more knowledge about What Industrial Engineering is and Why you should study it click here.

Six Sigma Certification

The Six Sigma Certification provides the proof for a professional’s skill to identify and diminish any errors or defects in the business processes.

It requires you to have a particular level of experience and proficiency to get the Six Sigma Certificate. This Certificate enables you to become a process management expert, which will increase your credentials.

Organizations invest in Six Sigma certification as it provides a structured collection of tools and techniques that aid in an organization’s processes improve.

The primary purpose of certification is to validate individuals who possess the necessary skills to identify and eliminate errors in a process. When Six Sigma is able to benefit from large, profitable businesses, so will you.

Six Sigma Certification Levels

The Six Sigma Certification consists of many skill levels. These include:

1. White Belt

2. Yellow Belt

3. Green Belt

4. Black Belt

5. Master Black Belt

Let us discuss these levels in detail:

White belt:

This basic level of certification deals with the basic concepts of Six Sigma. White belts promote the management of transition within an organization and collaborate with local problem-solving teams to support projects.

Yellow belt:

At the level of yellow belt, you know the specificities of the Six Sigma that how to utilize them and where to apply them.

Within this level, you will have to collaborate with project teams and have to assist them with problem-solving tasks.

Green belt:

At the level of green belt, you are acknowledged of the advanced research of Six Sigma, and you can solve quality-influencing problems. You lead the tasks and assist the selection and study of black belts. You analyze and solve quality projects and are involved in quality improvement projects.

You need at least three years ‘ experience as a qualified Six Sigma Green Belt to demonstrate your understanding of the Six Sigma methods and techniques.

Here is a detailed guide on What is Six Sigma Green Belt Certification and How to get it?

Black belt:

At the stage of the black belt, you become an expert who knows all the philosophies and principles of Six Sigma. You not only leads the projects but also provide training to your juniors. You monitor the team and assign the duties to the team members. You know the lean business principles and utilization of the specific tools.

Master Black belt:

Master Black Belt is the highest degree of all levels of Six Sigma Certification. At this stage, you will be the consultant, you will develop the methods, and critical indicators and you will train the black and green level members as well. You’ll help the organizational indicators and dashboards develop and implement.

You will establish and implement the Six Sigma curriculum, provide instruction in the classroom, and also collaborate with external partners in providing Six Sigma training.

Benefits of Six Sigma Certification

Six Sigma Certification provides you and organizations with a lot of benefits. Let us first talk about the benefits you can get through the Six Sigma certification.

Benefits for the individuals:

It helps you in the advancement of your career.
It develops your management and leadership qualities.
Enables you to prove your skills regarding the improvement of business processes.
Having Six Sigma Certification, you can get a higher post job that offers you a handsome salary.
You have a better understanding in resolving different issues.
Due to your Six Sigma skills, you can become valuable in industries.
By Six Sigma Certification, you can achieve high management position in several companies such as the Lead Manufacturing Engineer, Process Development Engineer, Reliability Engineer, Compliance Structural Engineer, Senior IT project manager, Project Engineer and many more.

Benefits to the Organizations:

Your organization gets improved processes and ultimately, better quality products or services.
Better processability and increased control efficiency contribute to more satisfied customers.
Due to the better experience of the customers, the organization gets a lot of profit.
It also leads to the satisfaction of employs.
The profit gained through the Six Sigma methodology enables organizations to build better partnerships.
Six Sigma Certification lets you increase the confidence your customer has in your company.
Increased profit and decreased expenditure reduce employee turnover and cut costs.

Do you want to get the highest-paying Industrial engineering jobs? Here is a guide on how to get that.

How to get Six Sigma Certification?

To get Six Sigma certified, you need to follow the following steps:

Consider the organization’s needs, and decide how to improve the processes.
Understand your organizational role and consider your future career goals.
Select a Six Sigma certification level that suits you best.
Discover the appropriate and approved training program. For this, the people who have earned Six Sigma Certification can help you.
Take different books for help. It will help you a lot in studying the Six Sigma techniques.
Enrol in and take the written exam in the training program. Some of the significant Six Sigma training and Certification providing organizations include ASQ, GreyCampus, AcoSixsigma, Acknowledge Benelux, BMGI, PIM Training & Consulting, etc.
Finish the assigned project and get the certification.
Take advantage of your Six Sigma Certification.

Top books for passing Six Sigma Certification

You can find several books for Six Sigma certification in the market. These books provide you with detailed information regarding the Six Sigma strategies and methodologies.

Here are some of the top books that provide you with the best experience in this regard:

Lean Mastery Collection: 8 Books in 1 – Lean Six Sigma, Lean Start-up, Lean Enterprise, Lean Analytics, Agile Project Management, Kanban, Scrum, Kaizen … for Scrum, Kanban, Sprint, DSDM XP & Crystal)

This box set includes the top books that enable you to improve and enhance your skills. These books contain all the content that directs you step by step to the level of expertise.

When I first read these books, I realized that I would not have struggled in learning the Six Sigma techniques if I had found these earlier.

The material in these books is presented in a beneficial and logical way that retains my interest in the content. Different Lean Manufacturing concepts like Kaizen, Kanban, 6S, etc. are very well illustrated in this guide.

All these books are well-written, and the context is also reasonable. You should also check them out on Amazon.com.

Six Sigma for Powerful Improvement: A Green Belt DMAIC Training System with Software Tools and a 25-Lesson Course

This book offers you various Six Sigma’s mathematical and logical processes. These processes provide you with information on strengthening the business processes including some tips on how to use DMAIC.

To me, the best part of this book is that it provides me with the resources and strategies of Six Sigma that I can use for my business projects over and over again.

Besides the benefit of utilizing the tools and techniques, this book also provides me with the underlying theories and formulas essential for the improvement and the management.

This book uses various tables and graphs to explain major concepts, which makes me even more excited to read it. It also contains a full sample workbook for each of the techniques, which is a very great thing.

In short, this book is a resource of the different tools and techniques of Six Sigma, along with the vital information. So, it would be best if you gave it a try. Check it out on Amazon.com.

The Six Sigma Way: How to Maximize the Impact of Your Change and Improvement Efforts, Second edition

This book, published in 2000, is among the very first book that clearly explains the massive benefits of Six Sigma Certification for your business management and improvement.

This book provides me with information regarding the tools and techniques that have been used by several companies for their improvement. Basically, this book reveals the origin of Six Sigma and its success, which is a very great thing.

This latest edition of the Six Sigma Way retains much of the past material, including some of the modern concepts and lessons that reflect the developments that have taken place in the past few years. So, this is an incredible book for me, as it not only provides me with the history of the Six Sigma Certification but also reveals the developments in this discipline.

In short, this an all-in-one guide that offers you all necessary and essential content of Six Sigma Certification. You should also check this out on Amazon.com and enjoy its amazing services.

Lean Six Sigma Quick Start Guide: The Simplified Beginner’s Guide to Lean Six Sigma

For beginners, the Lean Six Sigma Quick Start Guide is an instrumental book, giving them the necessary details of Six Sigma Certification straightforwardly and classically. This book teaches you how fault-free processes can be accomplished in less time.

The book’s material is realistic and easy to understand. After reading this book, I learned the steps and techniques needed to grow my startup business.

So, I can say this with high confidence that this book will be very beneficial for those who have begun their own business. This short book is precisely what it is supposed to be. You get a concise and clear description regarding the Lean Six Sigma and some recommendations for reading further.

For the beginners, this is an ultimate book to learn Six Sigma Certification. All beginners must read this book to have the proper knowledge of lean Six Sigma. You can check it out on Amazon.com.

The Six Sigma Black Belt Handbook (Six SIGMA Operational Methods)

The Six Sigma Black Belt Handbook provides complex, advanced working tools for the black belt users. In this book, you get specifics of sophisticated approaches, both quantitative and intense, targeted only at those Six Sigma practitioners who are unable to settle for something less than the best manufacturing and service results possible.

This book is a must-read for the people who are at the level of black belt, as this book enables you to fulfil the criteria and needs of the customers and the company.

The content present in the book has helped me a lot to increase customer satisfaction and cost savings.

This book does not only provides you with Six Sigma tools and techniques, but it also provides you with a comprehensive guide to understanding methodologies for leading different projects, composing financial reports, and evaluating the information.

This book is quite informative and compelling for the black belt practitioners to enhance and improve their skills. You can check this book out on Amazon.com.

Conclusion

Six Sigma is an integral part of all organizations’ operational and manufacturing roles. Larger firms have a dedicated team of Six Sigma experts. These teams work full-time to execute plans to boost operations.

Six Sigma Certification is a system that offers you to enhance your capabilities for the success of your business life. Its methodologies, tools and techniques enable you to build your career and your future. Thus, we can not ignore the importance of the Six Sigma Certification in this competitive business world.

Remaining competitive and productive is crucial for individuals in this small world of job opportunities. For this, Six Sigma Certification enables you to be unique and best in your skills. So, if you want your future to be bright and your business successful, you need to get Six Sigma certified through which you can enjoy several business opportunities.

Do you want to get the highest-paying Industrial engineering jobs? Here is a guide on how to get that.

Are you still keen to dig more on Lean Manufacturing tools and techniques? This article will help you with that.

What is Six Sigma Green Belt Certification and How to get it

August 21, 2020 by admin Leave a Comment

All about Six Sigma Green Belt

Six Sigma is a set of tools and techniques used by companies to eliminate defects, improve production processes, and multiply product quality. There are different organizations that decided to mainstream this methodology by validation and authorization. Six Sigma certification was thus created to help in the validation of professionals who are skilled enough in identifying risks, errors, or defects in a manufacturing process and Eliminating them.

It usually requires a certain level of proficiency and experience for an individual to acquire a Six Sigma Certification. This Certification will not just help you in increasing your credibility but will also make you a specialist in business process improvement, thus multiplying your chances to climb up in your company.

Want to know more about What Industrial Engineering is and Why you should study it? Click here.

What Is Six Sigma Certification For?

So a question arises who is it for in what it takes to get this Certification? So the answer is Six Sigma certification is for all those individuals who are interested in process management, improving the efficiency of manufacturing, or they work in supply chain management. Six Sigma certification does not only help the professionals to boost their subject matter proficiency but also leads to increase employer desirability, which can ultimately pay off as an increment or promotion. The prerequisites that are needed to become a Six Sigma Green Belt include at least three years of experience in the respective field, logical & analytical expertise, leadership skills, right amounts of perseverance, and great passion for improvement. So, if you have got these things in you, and you want to excel in your job, you should go for Six Sigma Certification.

Here is a complete guide to Six Sigma Certifications.

How to get Six Sigma Green Belt?

Well, there is no single body assigned or responsible for giving Six Sigma certificate & related training for the quality profession. However, following the basic rules and roadmap of the Six Sigma methodology, several organizations have taken up this job. Some of the significant Six Sigma training and Certification providing organizations include ASQ, GreyCampus, AcoSixsigma, Acknowledge Benelux, BMGI, PIM Training & Consulting, etc.

But the process of becoming a Six Sigma Green Belt Certified from any of the certification organization is essentially the same. Six Sigma Green Belt certification comprises passing a written proficiency examination and displaying on-hand competency by completing projects based on your subject knowledge. You can either purchase all the related material from any Six Sigma Certification Centers or can enroll in Six Sigma training sessions to acquire the desired levels of proficiency. Once your training is over, you will have to take the written examination that consists of 100 multiple-choice questions that measure your understanding of the Green Belt Body of Knowledge. Once you pass the written exam with at least 50% or above, you will be required to complete one or two quality projects related to Green Belt concepts. This is the most general certification process. However, Six Sigma Green Belt certification requirements vary from company to company.

Benefits of Six Sigma Green Belt

Learning Six Sigma methodologies can impact your career in many ways. Having a Six Sigma Certification added to your resume proves your abilities and commitment to improving your business acumen, analytical skills, and work output. The most quoted benefits of Six Sigma Certification for individuals are as below:

Help You Improve Your Organization’s Productivity:

Acquiring a Six Sigma certification enables an individual to become crucial to an organization’s ability to identify and eliminate errors. Thus all the manufacturing processes are designed to have fewer risks and no errors.

Improve Business Sustainability:

A Six Sigma Certified person is able to analyze a company’s manufacturing and business processes and to devise plans and create steps to improve them. By reviewing the current practices and implementing the new course of plans, he will be able to improve business to be more stable and the quality to be more consistent.

More Value to the Industry:

Bring an industry-agnostic methodology, Six Sigma techniques are applied in a vast range of industries to streamline business processes, reduce costs, increase employee acceptance, and ultimately increase the overall revenue. Having a Six Sigma Green Belt Certification, you will be able to position yourself as a change agent within any organization. Also, by spearheading quality improvement in your organization will bolster your leadership skill set, making you even more valuable.

Help You Rise to managerial positions:

Completing your Six Sigma course and obtaining your Certification will give you a better understanding of measuring and quantifying financial benefits from executing any Six Sigma project. Such skills are highly valued and appreciated by middle and top-level management for senior managerial positions.

Excellent Salary Packages:

Becoming Six Sigma certified is not a piece of cake. The studies are demanding. The exams are tough to crack. Similarly, to rise from one belt level to another asks for years of actual work. It is, therefore, of no surprise that the individuals who are Six Sigma Certified are highly paid well. According to a survey conducted by indeed.com, Six Sigma certified individuals generally fall in the $100,000+ pay bracket and are among the highest-paid professionals globally.

Six Sigma Green belt jobs in the US

Like all other countries in the world where business management is considered a highly regarded job, the USA, too have an extraordinary amount of allocated employment for highly trained and certified business professionals. If you have acquired a Green Belt certification, it is most that you should have a deep understanding of the basic tenets of Six Sigma, and you should be able to apply Six Sigma principles to your work on a daily basis. Common positions suited for those who own Green Belts include mid- to upper-level project managers, process engineers, consultants, and manufacturing engineers.

There is an appealing list of Six Sigma Green Belt career paths available for Six Sigma Certified individuals, the reason being that Six Sigma can be equally effective in improving business processes in many different fields. Consequently, a growing number of companies are now preferring to fill a variety of positions with candidates who are capable of applying the principles of Six Sigma in their daily jobs.

In general, one can safely say that the highest-level leadership positions are reserved for Six Sigma Belts. Six Sigma certification also separates you from non-certified applicants vying for the same positions that require advanced process management skills. Hence increasing your chances of getting selected. It can also prepare them for higher levels of Certification if in case they decide to pursue an executive leadership position.

Typically, the career opportunities that job-search sites post ads from companies requiring Six Sigma Certification include:

Lean Six Sigma Consultant
Lead Manufacturing Engineer
Process Development Engineer
Compliance Structural Engineer
Reliability Engineer
Operating System Specialist
Senior IT Project Manager
Warehouse Operations Manager
Business Process Analyst
Data Scientist
Project Engineer
Director, Performance Excellence

Top books for getting Six Sigma Green Belt Certification

1. The Certified Six Sigma Green Belt Handbook, Second Edition by Roderick A.

If you love problem-solving and want to learn the latest structured problem-solving methodologies to do that, then, Six Sigma is the field you must explore.

There are different ways to get a Six Sigma certificate. There is no single institution that provides a Six Sigma certification service like PMP (Project Management Professional) certificate or CMA (Certified Management Accountant) certificate and many others. You can get a Six Sigma certificate from an independent institution like ASQ (American Society for Quality, your company, or even an educational institution like a university.

I had to read other easier books to familiarize myself with the six sigma concept before getting into this one. I have three Six Sigma certificates, Lean Six Sigma Green Belt from my ex-employer, Six Sigma Green Belt Certificate from ASQ, and Six Sigma Black Belt Certificate from ASQ as well. This book was helpful for the three of them.

The book is good and well organized. Sometimes you will feel that they have concentrated on a specific topic over another. However, you need to make sure that you really understand everything in the book in order to pass the exam.

You can get this book on Amazon from here.

2. Six Sigma Green Belt Study Guide: Test Prep Book & Practice Test Questions for the ASQ Six Sigma Green Belt Exam

Developed for test takers trying to achieve a passing score on the Six Sigma Exam, this comprehensive study guide includes: -Quick Overview-Test-Taking Strategies-Introduction to the Six Sigma Exam-Overview-Define Phase-Measure Phase-Analyze Phase-Improve Phase-Control Phase-Practice Questions-Detailed Answer Explanations Each section of the test has a full review that goes into detail to cover all of the content likely to appear on the Six Sigma Exam. The practice test questions are each followed by detailed answer explanations.

If you miss a question, it’s essential that you are able to understand the nature of your mistake and how to avoid making it again in the future. The answer explanations will help you to learn from your mistakes and overcome them. Understanding the latest test-taking strategies is essential for preparing you for what you will expect. So if you want to achieve your Six Sigma Certification in the very first attempt, this is a must-have book.

You can get this book on Amazon from here.

3. Six Sigma Green Belt Study Guide 2020-2021: Six Sigma Green Belt Exam Prep Handbook with Practice Test Questions

I have both positive and negative thoughts about this book. While this book did have its fair share of information and a 100-question practice test that will help you crack your written test, it is riddled with spelling and grammatical errors, including errors on the practice test.

Furthermore, the practice test has material that was not covered by the review session.

This should not be the ONLY book used when preparing for the LSSGB exam. On a general note, this is a really beautifully designed book with a beautiful layout! The splashes of color throughout the book are a particularly useful touch and provide the eyes a break from the otherwise constant black and white text of a study guide.

You can get this book on Amazon from here.

4. The Certified Six Sigma Green Belt Handbook + ASQ CSSGB Study Guide (Set)

This Six Sigma guide set is widely preferred by aspirants as it is created by a team of ASQ Fellows with over 300 new questions predominantly based on the best-selling second edition of The Certified Six Sigma Green Belt Handbook. This book was beneficial for me in passing my writing examination. The best thing about this book is that the answers to each chapter’s questions are provided at the end of the chapter. So the tool of self-assessment helps you a lot in assessing and improving your credentials.

You can get this book on Amazon from here.

Conclusion

So, having read and researched Six Sigma Certification in detail, the importance of Six Sigma certification cannot be overstated. For individuals, it is very vital for remaining competitive and employable in a world with dwindling job prospects. As an employer, it will give you peace of mind knowing that your production lines are run by professionals whose primary focus is on eliminating waste and increasing quality.

Do you want to get the highest-paying Industrial engineering jobs? Here is a guide on how to get that.